Mach 3 Horizontal Mill
Saeilo Mach 3 Horizontal Mill with Pallet Changer
The system enables one operator to manage the productivity of three machining systems within a single-stream process.
The MACH CELL horizontal machining system provides a solution for medium to high-volume production applications where quick work setups and changeovers as well as high-speed throughput are essential requirements.
The MACH CELL integrates three horizontal machining centers and a central four-pallet rotary transfer unit. Continuous production is achieved by work moving sequentially from a single load/unload station through the three machining stations, with synchronized machining cycles and in-process loading and unloading.
Machining stations are the MACH 3A, column-traverse HMC’s with 300 mm pallets.
Work Ranges
15.75″ (X), 13.78″ (Y), 15.75″ (Z)
Spindles
40-taper spindles, powered by 10 hp, 6,000 rpm drives with 2.5 second acceleration/deceleration over the full speed range.
Tool Changers
Carousel-type automatic tool changers utilize 20 CAT-40 tools (for a system total of 60 tools), with 2.5 second tool exchange.
Speed
Positioning speed on all axes is 945 ipm with [+ or -] 0.0002″ accuracy and [+ or -] 0.00012″ repeatability.
Each station is run by its own Fanuc 0-MC control with total system integration managed through an Allen-Bradley SLC-500 controller.
Pallet Changer
Pallet load capacity at each station is 550 lbs, supporting maximum work dimensions of 30″ diameter by 18″ high. The four-pallet rotary transfer unit is powered by an AC digital servo with hydraulically actuated lift and lock mechanisms and clamp-to-clamp transfer time of 9 seconds. Part indexing at each station in 1-degree increments provides machining access to multiple part surfaces in single setups.
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Our 36,000 sq. ft. manufacturing facility is equipped with 22 CNC machines, 10 multiple spindle bar machines a large 13’x30’ four-headed water jet along with a 8'x13' triple-head water jet and a multitude of secondary operations—drilling, tapping, assembly, threading, broaching, milling, reaming, knurling and welding—all under one roof.
In addition, we partner with trusted and certified sources for plating, heat treating, center less grinding, honing, OD grinding, nylocking and brazing. With our comprehensive offering of services and capabilities, our customers can get more of the parts and components they need from a single, trusted vendor. Learn More
CNC Machining
Water Jet Cutting
Multi-Spindle Bar Machining
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